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QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization /Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Special tools / Basic service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Engine principles / Operating requirements / Starting the engine / Starting difficulties / Engine performance / Engine noises / Engine lubrication / Engine leakdown test / Clutch / Gearshift linkage / Transmission / Final drive / Carburetor / Fuel pump / carburetor heater / Electrical test equipment / Basic electrical test procedures / Electrical systems / Self-diagnostic system / Engine indicator light (All Models) / set/Res Lights (xvz13tf Models) / Cruise Control / Audio System (xvz13tf models) / Front Suspension and Steering / Brake System / specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
maintenance intervals / Periodic lubrication / Engine oil and filter change / engine oil Pressure test / Battery / Tune-up / Air filter / Spark plugs / Engine compression test / Ignition timing / Valve Clearance adjustment / Specifications
CHAPTER FOUR / ENGINE TOP END
Servicing engine in the frame / крышки головки цилиндра / распредвалы / головки цилиндра / клапаны и компоненты клапана / спецификации
CHAPTER FIVE / Engine LOWER END
Servicing engine in the frame / Engine removal and installation / Cylinder covers / Crankcase breather cover / Alternator cover / Stator and pickup coils / Flywheel / Starter clutch / Starter gears / Oil pan / Oil pump / Main oil gallery / Piston/connecting rod assembly / Pistons and piston rings / Crankcase / Crankshaft and Cam chain / Balancer shaft (xvz13tf models) / break-in / specifications
CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Bleeding / Fluid draining / Clutch cover / Master slave цилиндр / Floorboard shift Pedal assembly / External shift mechanism / Clutch hose replacement / Specifications
CHAPTER SEVEN / TRANSMISSION, MIDDLE GEAR AND INTERNAL SHIFT MECHANISM
Internal shift mechanism / Middle gearcase cover / Middle drive gear assembly / Middle driven gear assembly / Specifications
CHAPTER EIGHT/AIR / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
fuel tank / Fuel valve / Fuel filter / Fuel pump / Air Filter housing / Surge tank / Carburetor operation / Carburetor / Cleaning, inspection and adjustment / Pilot screw / Throttle position sensor TPS / carburetor heater system / Throttle cable / Air induction system / Evaporative emission control / Exhaust system / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Electrical connector identification / Battery negative terminal / Charging system / Stator / Voltage Controller rectifier / Ignition system / Ignition coil / Pickup coil / Spark plug / Igniter unit / Starting circuit cutoff relay / Starting system / Starter / Starter relay / Headlight / Meter assembly / Taillight / Brake light / Neutral indicator light / Turn signals / Flasher relay / Horn / indicator lights / Cruise Control / Audio System / switches / Speed Sensor Circuit Continuity / Fuses / Specifications
CHAPTER TEN / COOLING SYSTEM
Hoses and clamps / Cooling system check / Water pump / Coolant reservoir / радиатор / Fan motor assembly / Thermo unit / Thermostat housing / Thermoswitch / Specifications
CHAPTER ELEVEN / WHEELS AND TIRES
Motorcycle stand / Brake rotor protection / Wheel inspection / Front wheel / Front hub / Rear wheel / Rear hub / Wheel balance / Tire repair / Tire changing / Specifications
Chapter TWELVE / FRONT SUSPENSION AND STEERING
Front fork / Handlebar / Grip replacement / Steering head / Steering head bearing races / Lower bearing inner race replacement / Specifications
CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Relay arm / Swing arm / Final gearcase / Specifications
CHAPTER FOURTEEN / BRAKES
Brake service / Brake bleeding and draining / Brake pad replacement / передний тормозной суппорт / передний тормозной главный цилиндр / задний тормозной суппорт / задний тормозной главный цилиндр / напольная тормозная педаль в сборе / тормозной диск / тормозной шланг замена / Specifications
CHAPTER FIFTEEN / FRAME
Rider floorboard / Passenger floorboard / Passenger footpeg / Footrest панель / Side cover / Inner cover / Frame шеи cover / Seats / Front fender / Rear fender / Saddlebags / Saddlebag guidebars / Trunk / Lower cover / Specifications
INDEX
COLOR WIRING DIAGRAMS