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QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Washing the bike / Torque specifications / Fasteners / Lubricants / Expendable supplies / Parts replacement / Emission control and battery decals (XT600) / Basic hand tools / Precision measuring tools / Special tools / Mechanic's tips / Riding safety / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments /Starting the engine / Starting difficulties / Engine starting troubles / Engine performance / Engine noises / Excessive vibration / Clutch / Transmission / Ignition system / Front suspension and steering / Brakes
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-checks / Tires and wheels / Lubricants / Battery (XT600) / Periodic lubrication / Engine oil and filter change / Oil pressure check / Front fork oil change / Drive chain / Speedometer and tachometer Cable lubrication / Swing arm and relay arm lubrication / Periodic maintenance / Drive Chain adjustment / Throttle Cable adjustment / Decompression cable adjustment / Air filter service / Front Fork air pressure / Engine Tune-Up / Valve Clearance Measurement and Adjustment / storage / Compression test / Spark Plug / Ignition timing / carburetor Idle Speed Adjustment / specifications
CHAPTER FOUR / ENGINE TOP END
Engine principles / Servicing engine in frame / Lowering engine in frame / Cylinder Head cover and rocker arms / Camshaft and tensioner / Cylinder head / Camshaft chain guides / Valves and Valve components / Cylinder block / Piston / Piston rings / Specifications
CHAPTER FIVE / Engine LOWER END
Servicing engine in frame / Engine removal installation / Crankcase and crankshaft / Break-in procedure / Specifications
CHAPTER SIX / CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM
Clutch cover and decompression lever / Clutch / Clutch release mechanism / Primary drive gear, balancer drive and driven gears / Camshaft chain and rear guide / Kickstarter / Oil pump / Oil tank and oil hoses / External shift mechanism / Clutch cable / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Transmission troubleshooting / Transmission overhaul / Internal shift mechanism / Specifications
CHAPTER EIGHT / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
Fuel/emission control decals (XT600) / Carburetor service / carburetor adjustments / Throttle Cable replacement / Choke Cable replacement (XT600) / Fuel tank / Fuel shutoff valve / Exhaust system / Exhaust system repair / Evaporation emission control system (XT600 California models) / Crankcase ventilation control system / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Electrical troubleshooting / Charging system (XT600) / Charging system (TT600) / генератор / регулятор напряжения/выпрямитель (XT600) / регулятор напряжения (TT600) / система зажигания (XT600) / система зажигания (TT600) / катушка зажигания / свеча зажигания / система освещения (XT600) / система освещения (TT600) / переключатели / Horn (XT600) / circuit breaker (XT600) / wiring diagrams / specifications
CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front wheel (XT600) / Front wheel (TT600) / Wheel spoke service /Front hub / Tire changing / Tire repairs / Handlebar / Steering head / Front fork (XT600) / Front fork (TT600) / Specifications
CHAPTER ELEVEN / REAR
SUSPENSION
Rear wheel (XT600) / Rear wheel (TT600) / Wheel spoke service / Rear hub / Driven flange (XT600) / Sprockets / Drive chain / Tire changing and Tire repair / Monocross rear suspension / Shock absorber / Monocross linkage / Swing arm / Rear suspension bearing / Specifications
Chapter TWELVE / BRAKES
передний тормозной диск / передний тормозной суппорт (XT600) / передний тормозной суппорт (TT600) / передний главный цилиндр (XT600) / передний главный цилиндр (TT600) / передний тормозной шланг замена (все модели) / передний тормозной диск / тормозное кровотечение / передний барабанный тормоз / задний барабанный тормоз / задняя тормозная педаль / Specifications
CHAPTER THIRTEEN / FRAME AND BODY
Kickstand (sidestand) / Footpegs / Fenders / Seat / Tool box / Frame / Specifications
INDEX
WIRING DIAGRAMS