- зміст:
CHAPTER 1 / GENERAL INFORMATION
Manual organization /Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications Specs
CHAPTER 2 / TROUBLESHOOTING
Starting the engine / Engine does not start / Poor performance Engine / Fuel system / Electronic diagnostic system / Trouble codes / Charging system troubleshooting / Ignition system troubleshooting / Starting system troubleshooting / Engine lubrication / циліндр leakdown test / Clutch troubleshooting / Transmission troubleshooting / Axles, differential and final drive unit / Drive shafts and middle gear unit electrical Testing / lighting and Signal System troubleshooting / Front Suspension and Steering / Rear Suspension / Brake System / Specifications specs
CHAPTER 3 / LUBRICATION, MAINTENANCE and TUNE-UP
Tune-up / Fuel requirements / Air filter / Engine oil and filter / engine oil Pressure check / Front differential / Final drive oil / Cooling system / Spark plug / Valve clearance / Engine compression check / Fuel hose inspection / Breather hoses inspection Throttle body and air intake joint inspection / Accelerator Cable adjustment / Ignition timing inspection / Select lever adjustment / Drive belt inspection / Engine break-in / specifications specs
CHAPTER 4 / engine TOP END and EXHAUST SYSTEM
exhaust system / циліндрична головка / распредвал і рокер / Cam chain and guides / Valves and Valve components / циліндр / поршень і поршневі Кільця / Specifications Specs
CHAPTER 5 / Engine LOWER END
Balancer and oil Pump gears / Oil pressure relief valve / Cam chain and guides / Crankcase / Crankcase seals and bearings / Relief valve and oil Pipe adapter / Crankshaft / Balancer shaft / Oil pump / Middle gear bearing housing / Middle driven pinion gear bearing housing / Middle driven shaft / Middle gear assembly shim and lash adjustment / Universal Joint / shifting Check / Specifications specs
CHAPTER 6 / CLUTCH and SHEAVES
Drive belt air duct assembly / Drive belt cover / Outer bearing housing / Drive belt / Primary and secondary sheaves / Left crankcase cover / Centrifugal clutch / Specifications Specs
CHAPTER 7 / TRANSMISSION and SHIFT MECHANISM
Select lever assembly / External shift mechanism / Transmission / Shift drum and forks / Specifications Specs
CHAPTER 8 / FUEL INJECTION SYSTEM
Fuel injection FI / Fuel delivery system tests / Fuel tank / Fuel pump / Fuel level sender / Fuel injection system relay / Throttle body / Fuel rail and Fuel injector / Idle speed control unit / Throttle position sensor / Engine control unit ECU / Intake air pressure sensor / Intake air temperature sensor / Coolant temperature sensor / Crankshaft position sensor / Speed sensor / Lean-angle sensor / Rollover Valve / Air Box / Air intake Duct / Accelerator Cable / Specifications Specs
CHAPTER 9 / ELECTRICAL SYSTEM
Electrical connectors / Battery / Charging system / Controller/rectifier / Right crankcase cover, stator coil and crankshaft position sensor / Flywheel, starter clutch and starter clutch gears / Ignition system / Ignition coil / Lean-angle sensor / Ignition timing / Starter / Starter relay / Lighting system / Meter assembly and indicator lights / Four-wheel-drive indicator and Relays / helmet seat belt Display / Cooling System / load Control Relay / Switches / Diode / auxiliary DC Jack / Fuses / specifications specs
CHAPTER 10 / LIQUID COOLING and OIL COOLER SYSTEMS
радіатор / Cooling fan / Coolant reservoir / Thermostat / Water pump / Oil cooler lines and hoses / Oil cooler / Specifications Specs
CHAPTER 11 / FRONT SUSPENSION and STEERING
Wheels / hub / Steering knuckle / control arms / Front shock absorbers / Steering wheel / Tie rod boots and tie rod ends / Steering gearbox, steering column and Steering shaft / Toe-in adjustment / Tires / Wheel runout / Specifications Specs
CHAPTER 12 / FRONT AXLES and DIFFERENTIAL
Front axle / Front differential Universal joint / Front Drive shaft / Specifications Specs
CHAPTER 13 / REAR SUSPENSION
Wheels / hub / knuckle / Stabilizer (2008-2009 models) / Rear control arms / Rear shock absorbers / Specifications Specs
CHAPTER 14 / REAR AXLES and FINAL DRIVE
Rear axle / Final drive unit / Rear shaft / Specifications Specs
CHAPTER 15 / BRAKES
Brake bleeding flushing and draining / гальмівні колодки / супорт / головний циліндр / гальмо / гальмо гальмівний кабель / гальмо гальмівний важіль / гальмівний диск / Specifications Specs
CHAPTER 16 / BODY
Plastic rivets / Blind rivets / Hood / Seats, Seat supports and driver Seat rail / Rear console / Front console / Corner panels and side panels / Center protector / Left protector / Right protector / Upper instrument panel / Lower instrument panel / Side doors / Seat belts and buckles / Cargo bed / Frame enclosure assembly / Front bumper / Skid plates / Pedal assembly / Floorboard / Specifications Specs
INDEX
COLOR WIRING DIAGRAMS