- содержание:
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specification Specs
CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Engine will not start / Poor engine performance / Fuel system / Engine / Engine lubrication / Leakdown test / Clutch / Gearshift linkage / Transmission / Kickstarter / Drive train noise / Electrical testing / Front suspension and steering / Rear suspension / Brake system
CHAPTER THREE/MAINTENANCE, LUBRICATION and TUNE-UP
Pre-ride inspection / Fuel requirements / Air filter / Engine oil and filter / Oil образный фильтр screen / Transmission oil / Cooling system / Spark plug / Valve clearance / Decompressor clearance / Decompressor система plunger / Engine compression check / Fuel hose and valve / Engine idle speed / Exhaust system / Control cables / Throttle lever free play / Clutch lever free play / Brakes / Drive chain and sprockets / Tires and wheels / Steering system / Suspension check and lubrication / Skid plate inspection / Nuts, bolts and other fasteners / Electrical system / Engine break-in / Specification Specs
CHAPTER FOUR / ENGINE TOP END and exhaust SYSTEM
Exhaust system / крышка головки цилиндра / держатель распредвала / держатель распредвала / натяжитель цепи Cam, Guides and Cam chain / цилиндр head / Valves / цилиндр / поршень и поршневые кольца / цилиндр studs / Specifications
CHAPTER FIVE / ENGINE LOWER END (2004-2005)
Engine removal / Engine installation / Countershaft seal / Shift shaft seal / Balancer shaft and primary drive gear assembly / Oil pump drive gear, oil pressure relief valve and oil образный фильтр / Crankcase / Crankcase seals and bearings / Oil pump and one-way valve / Crankshaft / Oil cooler and hoses / Specifications
CHAPTER SIX / ENGINE LOWER END (2006-2009)
Engine removal / Engine installation / Countershaft seal / Shift shaft seal / Balancer shaft, primary drive gear and starter clutch (TRX450ER) assembly / Oil pump drive gear, oil and образный фильтр oil pressure relief valve / Crankcase / Crankcase seals and bearings / Oil pump and one-way valve / Crankshaft / Specifications
CHAPTER SEVEN/CLUTCH, external SHIFT MECHANISM and KICKSTARTER
Right crankcase cover / Clutch cover / Clutch / Clutch release lever / Kickstarter and idle gears / External shift mechanism / Clutch cable / Specification Specs
CHAPTER EIGHT / TRANSMISSION and INTERNAL SHIFT MECHANISM
Transmission service notes / Overhaul / Inspection / Internal shift mechanism/Specification Specs
CHAPTER NINE / FUEL SYSTEM
Fuel tank / Fuel valve and screen / Air box / Carburetor / Float height adjustment / Pilot screw adjustment (idle drop процедуру) / High altitude adjustment (2006-2009 models) / Hot start cable (TRX450R models) / Throttle housing / Throttle cable / Crankcase передышку system / Specifications
CHAPTER эта / электрическая система
Electrical basics / Electrical component replacement / Electrical connectors / Left crankcase cover / Статор and ignition pulse generator / Flywheel / Battery / Charging system / Alternator charge coil resistance test / Regulator/rectifier / Ignition coil / Fan/ignition control module (fan/ICM) / Ignition system testing / Ignition timing / Electric starting system / Starter / Starter relay switch / Clutch diode / Lighting system / Switches / Carburetor heater (2004-2005) / Throttle position sensor (TPS) / Closed throttle position detection system / Cooling system electrical components / Condenser (TRX450R) / Fuse / Wiring diagrams / Specifications
CHAPTER ELEVEN / COOLING SYSTEM
система охлаждения / контроль водяного насоса / испытание на давление / теплоотвод / датчик температуры двигателя / охлаждающий резервный бак / Thermostat / водяной насос / Specification Specs
CHAPTER TWELVE / Front SUSPENSION and STEERING
передние колеса / передние ступицы / амортизаторы / галстуки / рулевые костяшки / рычаги управления / Handlebar / Handlebar grip / рулевой вал / шины / Specifications Specs
CHAPTER THIRTEEN / REAR AXLE and SUSPENSION
Rear wheels and hub / Rear axle / Axle housing / Shock амортизатор / Shock linkage / Swing arm / Drive chain / Sprockets / Specification Specs
CHAPTER FOURTEEN / BRAKES
тормозные колодки / тормозные колодки / тормозные колодки / передние тормозные колодки / передний тормозной суппорт / передний главный цилиндр / задние тормозные колодки / задний тормозной суппорт / задний главный цилиндр / тормозной шланг и металлическая тормозная линия / задняя тормозная педаль / тормозной диск/Specifications Specs
CHAPTER FIFTEEN / BODY
Retaining clips / Seat / Top cover / Front fender / Rear fender / Heat guard plate / Engine skid plate / Swing arm skid plate / Front bumper / Mud guard / Footpegs / Specification Specs
INDEX
COLOR WIRING DIAGRAMS