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QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Washing the bike / Special tips / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Gasket remover / threadlocking compound / Expendable supplies / Serial numbers / Warning and information labels / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Mechanic's tips / Ball Bearing replacement / Seals / Riding Safety / Storage / specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Emergency troubleshooting / Engine starting troubleshooting / Engine performance / Engine noises / Engine lubrication / Clutch / Gearshift linkage / Transmission / Electrical troubleshooting / Test equipment / Basic test procedures / Electrical problems / Charging system troubleshooting / Ignition system troubleshooting / Starter System troubleshooting / Carburetor Troubleshooting / excessive Vibration / Front suspension and Steering / Brake problems / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Tune-up /Air filter / Engine oil and filter / Idle speed adjustment / Spark plugs / Battery / Compression test / Ignition timing inspection / Brake system / Clutch system / Cooling system / Fuel hose inspection / Emission control systems / Throttle cable operation and adjustment / Control Cable lubrication / Gearshift pedals / Tires and wheels / Lights and horn inspection / Sidestand switch and ignition cut-off System / Steering head bearing Inspection / Front Suspension Inspection / Rear Suspension Inspection / Swing ARM bearing lubrication / Final Drive Unit / Speedometer Cable lubrication / fasteners / specifications
CHAPTER FOUR / ENGINE TOP END
Shop cleanliness / Engine / Rocker Case cover / Rocker case / Camshaft and cam chain tensioner / External oil hoses / циліндрична головка / клапани / циліндр / поршень і поршневі Кільця / Specifications
CHAPTER FIVE / ENGINE LOWER END END
Right crankcase cover / Left crankcase outer cover / Front bevel gearcase / Bevel gears / Driven gear / Primary drive gear and water pump drive mechanism / Starter gears / Oil pump / Balancer weights / Balancer drive gear / Balancer shaft / Crankcase / Crankshaft and connecting rods / Break-in / Specifications
CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
gearshift pedals / gearshift Pedal shaft /External gearshift mechanism / Clutch inner hub / Master cylinder / Clutch hose assembly / Slave cylinder / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission / Transmission inspection / Internal gearshift mechanism / Specifications
CHAPTER EIGHT / CARBURETOR, FUEL, EMISSION CONTROL and EXHAUST SYSTEMS
Throttle position sensor TPS / Fuel tank / Fuel valve / Fuel level sensor / Fuel pump / Fuel filter / Crankcase Breather inspection / Clean air system / Evaporative emission control system / Specifications
CHAPTER NINE / Fuel INJECTION, EMISSION CONTROL and EXHAUST SYSTEM
Digital Fuel injection DFI / Fuel delivery system tests / Fuel pump / Fuel injection main relay / Fuel Pressure Controller / Induction system / Idle speed control valves / Throttle body / Intake manifold / Fuel injectors / Throttle position sensor TPS / Atmospheric pressure AP sensor / Vacuum sensor / Engine coolant temperature ECT sensor / Intake air temperature IAT sensor / Vehicle Down Sensor / Ignition Pickup coils / Fuel Tank / Fuel Return Check Valve / Fuel Level System / Clean Air System / exhaust System / specifications
CHAPTER TEN / ELECTRICAL SYSTEM
Charging system / регулятор-випрямляч / генератор Ротор і статор / Система запалювання / стартова система / стартер / освітлення / перемикачі / система попередження про тиск масла / реле / метровий блок / система скасування сигналу повороту / датчик швидкості / система рівня палива / Паливний насос / запобіжники і сполучна коробка / специфікації
Chapter ELEVEN / COOLING SYSTEM
радіатор і вентилятор / Cooling Fan switch / Coolant temperature sending unit / Thermostat / Water pump / Specifications
CHAPTER TWELVE / WHEELS AND TIRES
Front wheel / Rear wheel / rear wheel coupling / Wheel and axle inspection / Front and rear hubs / Laced wheels / Cast wheels / Wheel balance / Tires / Specifications
CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERING
Handlebar / Front fork / Steering head and stem / Steering head bearings / Steering bearing adjustment / Specifications
CHAPTER FOURTEEN / REAR SUSPENSION AND FINAL DRIVE
Shock absorber / Final drive unit / Swing arm and Drive shaft / Specifications
CHAPTER FIFTEEN / BRAKES
Brake service / brake pad replacement / передній гальмівний супорт / задній гальмівний супорт / ремонт супорта / Передній головний циліндр / Задній головний циліндр і гальмівна педаль / гальмівне кровотеча / гальмівний диск / Specifications
CHAPTER SIXTEEN / BODY AND FRAME
Front seat / Rear seat / Side covers / Front footrests / Rear footrests / Sidestand / Front fender / Rear fender / Saddlebags / Windshield and brackets / Wind deflectors / Front Frame guard / Steering head covers / Specifications
INDEX
COLOR WIRING DIAGRAMS