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QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization /Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Engine principles and operating requirements / Starting the engine / Engine will not start / Poor Engine performance / Fuel system / Engine / Engine lubrication / Hydraulic tappets/ циліндр leak Down test / Clutch / Gearshift linkage / Transmission / Final drive / Electrical testing / Front suspension and steering / Brakes
CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks /maintenance intervals / Periodic lubrication / Oil and filter change / Periodic maintenance / Tune-up / Ignition timing / Specifications
CHAPTER FOUR and FIVE / ENGINE
кришки головки циліндра і коромисла / Hydraulic tappets / Camshafts / Cam chain tensioner / циліндрична головка / клапани і компоненти / циліндр / поршень і кільця / Oil jet / видалення / установка / Crankcase and crankshaft / crankcase bearing / Crankshaft / з'єднувальні стрижні / Output gear / Output gearcase overhaul / Engine break-in / Specifications
CHAPTER SIX / CLUTCH, PRIMARY DRIVE GEAR, GEARSHIFT LINKAGE AND OIL PUMP
Clutch release lever / Right crankcase cover / Oil pump chain and sprockets / Primary drive gear / External shift mechanism / Oil pump / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Mainshaft / Countershaft / Internal shift mechanism / Specifications
CHAPTER EIGHT / FUEL AND EMISSION CONTROL SYSTEMS
Carburetor operation Service adjustment / Fuel filter / Air filter housing and fuel pump / Fuel tank / Crankcase breather system / Evaporative emission control system / Pulse secondary Air injection pair system / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Charging system / Left crankcase cover and stator coil / Flywheel, starter clutch, starter reduction gears and gearshift spindle A / Ignition system troubleshooting / Ignition coils / Ignition pulse generator / Ignition control module ICM / Starter drive gear and torque limiter / Starter / Headlight / Speedometer and Speed sensor / Coolant temperature switch / Coolant temperature indicator check unit / Fan Motor Switch / Oil Pressure Indicator and oil Pressure Switch / sidestand Switch / Clutch Switch / Front brake Light Switch / Rear Brake Light Switch / Ignition Switch / handlebar Switch / turn Signal Relay / Diodes / Horn / Fuses / specifications
CHAPTER TEN / COOLING SYSTEM
Temperature warning system / Inspection / Hoses / Pressure test / Heatsink / Cooling fan / Coolant reserve tank / Thermostat / Coolant temperature switch / Water pump mechanical seal inspection / Water pump / Specification
CHAPTER ELEVEN / WHEELS AND TIRES
Final driven flange / Front and rear hubs / Wheel service / Specifications
Chapter TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Front fork / Steering head and stem / Steering bearing preload / Steering head and stem bearing race / Specifications
CHAPTER THIRTEEN / REAR SUSPENSION AND FINAL DRIVE
Shock absorber / Swing arm / Final drive unit and Drive shaft / Final drive unit / Specifications
CHAPTER FOURTEEN / BRAKES
гальмівні колодки / супорт / Головний циліндр / Задній головний циліндр / гальмівний диск / гальмівне кровотеча / барабанне гальмо / гальмівна педаль / Specifications
Chapter FIFTEEN / BODY AND EXHAUST SYSTEM
Seat / Side covers / Steering covers / Windshield / Saddlebags / Fenders / Footrest / Left crankcase rear cover / Exhaust system / Specifications
INDEX
COLOR WIRING DIAGRAMS