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QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization /Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Starting difficulty / Poor idle speed performance / Poor medium and high speed performance / Electric starting system / Charging system / Ignition system / Cooling system / Combination meter / Fuel system / Engine overheating / Engine / Engine noises / циліндр leakdown test / Clutch (engine) / Transmission / Drive selector clutch / Drivetrain / handling / electric power steering system / Frame Noise / brake system / specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE and TUNE-UP
pre-ride check list / Tune-up / Tires and wheels / Engine oil / Front differential gearcase / Rear Differential gearcase / Air filter / Control cables / Brake system / Fuel system / Spark plug / Valve Clearance adjustment / Ignition timing inspection / циліндр compression test / Clutch adjustment / Exhaust system / Suspension / steering system / drive system / electrical system / Body / fasteners / specifications
CHAPTER FOUR / ENGINE TOP END
Exhaust system / кришка головки циліндра, rocker arms / and push rods / головка циліндра / клапани і компоненти клапана / циліндр / поршень і поршневі Кільця / распредвал / Specifications
CHAPTER FIVE / Engine LOWER END
Servicing engine in frame / Engine removal installation / Recoil starter / Driven pulley / Alternator cover / Rear crankcase cover / Flywheel and starter clutch / Reverse shaft assembly / lubrication system / Oil pump / Relief valve / Oil strainer screen / Output shaft and gears / Crankcase / Transmission function check / Engine break-in / Specifications
CHAPTER SIX / CLUTCH, PRIMARY DRIVE GEAR and ESP GEARS
ESP reduction gears / Front crankcase cover / Clutch lever assembly / Clutch assemblies / Centrifugal clutch and primary drive gear / Change clutch / Specifications
CHAPTER SEVEN / TRANSMISSION and SHIFT MECHANISM
External gearshift linkage / Transmission and internal shift mechanism / Mainshaft / Countershaft / Reverse idler gear assembly / Internal shift mechanism / Reverse selector Cable replacement / Specifications
CHAPTER EIGHT / FUEL SYSTEM
Air intake duct / Air box / Carburetor / carburetor float Level adjustment / Carburetor adjustments / carburetor heater / Fuel tank / Fuel valve / Fuel level system / Throttle housing and cable / Choke Cable replacement / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Electrical component replacement / Continuity testing / Electrical connectors / Negative Battery terminal / Battery / Charging system / Alternator / Ignition system / Starting system / Starter relay / Start circuit diode / Electric shift system / Drive selector clutch system / Electric Power steering (EPS) / Lighting system / Sensors / Cooling Fan motor / Combination meter / Switches / Fuses / Wiring diagrams / Specifications
CHAPTER TEN / FRONT SUSPENSION and STEERING
Front wheel / Tires and wheels / Front hub / Shock absorbers / tie rods / Steering knuckle / Control arms / Handlebar / Steering shaft / Electric power steering / Specifications
CHAPTER ELEVEN / FRONT DRIVE MECHANISM
Front drive axles / Drive shaft / Front final drive and selector clutch / Specifications
CHAPTER TWELVE / REAR AXLE, SUSPENSION and FINAL DRIVE
Rear wheels / Wheel hub / Shock absorbers / Rear axle / Rear final drive / Swing arm / Specifications
CHAPTER THIRTEEN / BRAKES
Гальмівна служба / передні гальмівні колодки / передній гальмівний супорт / передній гальмівний головний циліндр / Гальмівна система зливу / гальмівне кровотеча / Заднє барабанне гальмо / Заднє гальмівне взуття / Гальмівна панель / заміна переднього гальмівного шланга / задня гальмівна педаль і кабель / Задній гальмівний важіль / паркувальний гальмівний кабель / Specifications
CHAPTER FOURTEEN / OIL COOLER AND COOLING FAN
Oil coolers / Oil hose replacement / Cooling fan / Specifications
CHAPTER FIFTEEN / BODY
Retaining clips / Retaining tabs / Seat / Recoil starter cover / Right side cover / Left side cover / Fuel Tank cover / Front carrier / Front skid plate / Front bumper cover / Front bumper / Inner front fender / Front fender / Center mud guards / Front mud guards / Rear Fender lid / Taillight grille / Rear corner outer fender / Storage box / Rear carrier / Rear fender / Engine skidplate / Rear Final Drive Skidplate / Air Guides / handlebar Cover / Specifications
INDEX
COLOR WIRING DIAGRAMS