- зміст:
CHAPTER ONE / GENERAL INFORMATION
Manual organization /Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specification Specs
CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Engine will not start / Poor Engine performance / Fuel system / Engine / Engine lubrication / Leakdown test / Clutch / Gearshift linkage / Transmission / Kickstarter / Drive Train noise / Electrical testing / Front suspension and steering / Rear suspension / Brake system
CHAPTER THREE / MAINTENANCE, LUBRICATION and TUNE-UP
Pre-ride inspection / Fuel requirements / Air filter / Engine oil and filter / Oil strainer screen / Transmission oil / Cooling system / Spark plug / Valve clearance / Decompressor clearance / Decompressor system plunger / Engine compression check / Fuel hose and valve / Engine idle speed / Exhaust system / Control cables / Throttle lever free play / Clutch lever free play / Brakes / Drive chain and sprockets / tires and Wheels / Steering System / Suspension check and lubrication / Skid plate inspection / Nuts, bolts and other fasteners / Electrical System / Engine break-in / Specification specs
CHAPTER FOUR / Engine TOP END and EXHAUST SYSTEM
exhaust system / кришка головки циліндра / тримач розподільного вала / тримач розподільного вала / натягувач ланцюга кулачка, напрямні і ланцюг кулачка / головка циліндра / клапани / циліндр / поршень і поршневі Кільця / шпильки циліндра / специфікації
CHAPTER FIVE / Engine LOWER END (2004-2005)
Engine removal / Engine installation / Countershaft seal / Shift shaft seal / Balancer shaft and primary drive gear assembly / Oil pump drive gear, Oil pressure relief valve and oil strainer / Crankcase / Crankcase seals and bearings / Oil pump and one-way valve / Crankshaft / Oil cooler and hoses / Specifications
CHAPTER SIX / Engine LOWER END (2006-2009)
Engine removal / Engine installation / Countershaft seal / Shift shaft seal / Balancer shaft, primary drive gear and starter clutch (TRX450ER) assembly / Oil pump drive gear, oil strainer and oil Pressure Relief valve / Crankcase / Crankcase seals and bearings / Oil pump and one-way valve / Crankshaft / Specifications
CHAPTER SEVEN / CLUTCH, EXTERNAL SHIFT MECHANISM and KICKSTARTER
Right crankcase cover / Clutch cover / Clutch / Clutch release lever / Kickstarter and idle gears / External shift mechanism / Clutch cable / Specification Specs
CHAPTER EIGHT / TRANSMISSION and INTERNAL SHIFT MECHANISM
Transmission service notes / Overhaul / Inspection / Internal shift mechanism / Specification Specs
CHAPTER NINE / FUEL SYSTEM
Fuel tank / Fuel valve and screen / Air box / Carburetor / float height adjustment / Pilot screw adjustment (idle drop procedure) / High altitude adjustment (2006-2009 models) / Hot start cable (TRX450R models) / Throttle housing / Throttle cable / Crankcase breather system / Specifications
CHAPTER TEN / ELECTRICAL SYSTEM
Electrical basics / Electrical component replacement / Electrical connectors / Left crankcase cover / Stator and ignition pulse generator / Flywheel / Battery / Charging system / Alternator Charge coil resistance test / регулятор/випрямляч / Ignition coil / Fan/ignition control module (fan/ICM) / Ignition system testing / Ignition timing / Electric starting system / starter / Starter Relay Switch / Clutch diode / lighting system / switches / carburetor Heater (2004-2005) / Throttle Position Sensor (TPS) / closed throttle position detection system / cooling system electrical components / Condenser (TRX450R) / Fuse / wiring diagrams / specifications
Chapter ELEVEN / COOLING SYSTEM
cooling system inspection / Water pump inspection / pressure test / радіатор / датчик температури охолодження двигуна / резервний бак охолодження / Thermostat / водяний насос / Specification Specs
Chapter TWELVE / FRONT SUSPENSION and STEERING
Front wheel / Front hub / Shock absorbers / tie rods / Steering knuckle / Control arms / Handlebar / Handlebar grip / Steering shaft / Tires / Specifications Specs
CHAPTER THIRTEEN / REAR AXLE and SUSPENSION
Rear wheels and hub / Rear axle / Axle housing / Shock absorber / Shock linkage / Swing arm / Drive chain / Sprockets / Specification Specs
CHAPTER FOURTEEN / BRAKES
Brake Service notes / Brake bleeding / Brake fluid draining / передні гальмівні колодки / передній гальмівний супорт / передній Головний циліндр / задні гальмівні колодки / задній гальмівний супорт / задній Головний циліндр / гальмівний шланг і металева Гальмівна лінія / задня гальмівна педаль / гальмівний диск / Specifications Specs
CHAPTER FIFTEEN / BODY
Retaining clips / Seat / Top cover / Front fender / Rear fender / Heat guard plate / Engine skid plate / Swing arm skid plate / Front bumper / Mud guard / Footpegs / Specification Specs
INDEX
COLOR WIRING DIAGRAMS