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QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Serial numbers / Parts replacement / Torque specifications / Fasteners / Lubricants / RTV Gasket sealant / Threadlock / gasket remover / Expendable supplies / Basic hand tools / Test equipment / Precision measuring tools / Cleaning solvent / Other special tools / Mechanic's tips / Ball bearing Replacement / Oil seals / Riding safely / specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Emergency troubleshooting / Engine starting procedures / Engine starting troubleshooting / Engine performance / Engine noises / Hydraulic valve adjuster system / Engine lubrication / Fuel system / Clutch / Transmission / Final drive / Excessive vibration / Front suspension and steering/ Brake problems / Electrical troubleshooting
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Pre-checks / Service intervals / Tires and wheels / Crankcase breather hose / Evaporation emission control / Periodic lubrication / Periodic maintenance / Rear suspension air shock adjustment / Tune-up / Specifications
CHAPTER FOUR / Engine TOP END and EXHAUST SYSTEM
Engine principles / Engine rotation / Servicing engine in the frame / Camshaft timing belts and pulleys / Camshaft and rocker assemblies / Hydraulic tappet / Cylinder heads / Valves and valve components / Engine front cover / Exhaust system / Specifications
CHAPTER FIVE / ENGINE BOTTOM END
Special tools / Parts requiring Engine removal / Service precautions / Engine removal / Engine mounts / Engine installation / Rear Engine cover / Reverse shift system / Starter drive gear (GL1500I) / Alternator clutch assembly / Primary drive and driven gears / Final drive gear / Shift drum lock system (GL1500 models with reverse) / Scavenging oil pump / циліндр block / поршні і connecting Rods / Crankshaft and connecting Rods / break-in procedure / specifications
CHAPTER SIX / CLUTCH
гідравлічна система зчеплення / головний ведений циліндр / Bleeding / Specifications
CHAPTER SEVEN / TRANSMISSION
External shift mechanism / Internal shift mechanism / Output shaft / Specifications
CHAPTER EIGHT / FUEL AND EMISSION CONTROL SYSTEMS
Air filter / Carburetor operation Service adjustment / Intake manifold / Fuel filter / Fuel pump / Fuel reserve sensor / Fuel level sensor / Auto fuel valve / Fuel tank / Hot air intake system / Decel compensation shot air system / Primary air jet control system / High altitude compensation system / Secondary Air supply system / Crankcase breather system / Evaporative emission control system / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Battery / Charging system / Alternator / Ignition system / Ignition system електричні компоненти / Starter reverse motor / Reverse cable / Lighting system / Lighting system / Fuel system / Cooling system / on-board suspension air compressor / Audio system / Cruise control / Switches / Fuses and relays / Specifications
CHAPTER TEN / ELECTRICAL TROUBLESHOOTING
troubleshooting hints / Circuit design / Wiring diagrams / Electrical test equipment / Basic test procedures / Charging system troubleshooting / Ignition system troubleshooting / Starting system troubleshooting (models without reverse) / Starting system troubleshooting (Models with reverse) / system Reverse troubleshooting / Lighting system troubleshooting / Fuel system troubleshooting / Cooling System troubleshooting / бортовий підвісний повітряний компресор система troubleshooting / Audio System Troubleshooting / CB Radio Troubleshooting (SE Models) / Cruise Control troubleshooting /specifications
Chapter ELEVEN / COOLING SYSTEM
радіатор / fans / Coolant reserve tank / Thermostat / Coolant temperature sensor / Thermo valve / Thermostatic Fan Motor switch / Water pump / Coolant pipes / Hoses / Specifications
Chapter TWELVE / FRONT SUSPENSION AND STEERING
Wheel and hub / Handlebar / Steering head and stem /Steering head bearing race / Front fork / Anti-dive front suspension / Specifications
CHAPTER THIRTEEN / REAR SUSPENSION AND FINAL DRIVE
Wheel and hub / Final drive unit and Drive shaft / Universal joint / Swing arm / Shock absorbers / Specifications
CHAPTER FOURTEEN / BRAKES
гальмівна колодка / Головний циліндр / супорт / гальмівні диски / гальмівні лінії шланги / кровотеча / задня гальмівна педаль / специфікації
CHAPTER FIFTEEN / FRAME AND BODY
Body panel identification / Windshield / Center Fresh Air visor (GL1500SE models) / Windshield adjustment lever (Models with reverse) / обтічник / сидіння / задні бічні кришки / передні бічні кришки / обтічники pockets / Ignition switch cover / Top inner cover / Top compartment and radio/cassette deck / обтічник front cover / Under cover / радіатор shroud / обтічник lower cover / обтічник inner cover / Air ducts / Front обтічник / trunk/saddlebags / trunk lower Cover / SADDLEBAG lower Cover / saddlebags / Front Fender / Adjustable footrests (se Models) / Specifications
CHAPTER SIXTEEN / ADDITIONAL INFORMATION FOR NON-U. S. MODELS
Fuel system identification / Air cleaner case /Carburetor adjustment / Intake manifold / Auto fuel valve / Secondary Air supply system / Headlight (Sweden) / Audio system components / Cruise control System components / Switches/Specifications
CHAPTER SEVENTEEN / 1996-2000 SERVICE INFORMATION
Periodic maintenance / Hydraulic tappet (1997-2000) / Piston connecting rod (1997-2000) / Crankshaft (1997-2000) / ведений циліндр (1997-2000) / Transmission (1997-2000) / Air Jet control system (1997-2000) / Lighting system / Shock Absorbers / specifications
INDEX
WIRING DIAGRAMS