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QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Safety first / Expendable supplies / Shop tools / Emergency tool kits / Troubleshooting and tune-up equipment
CHAPTER TWO / TROUBLESHOOTING
Starting difficulties / Poor performance / Clutch and transmission / Drive train / Chassis / Brakes / Electrical system / Charging system / Lighting / Fuses / Wiring
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Pre-checks / Service intervals / Tires and wheels / Crankcase breather hose / Battery / Periodic lubrication / Dual-range subtransmission Oil shaft-Drive models / Final drive Oil shaft-drive models / Periodic maintenance / Fork oil change / Drive shaft coupling lubrication / Engine oil and filter change / Air filter / Drive chain adjustment / Clutch Adjustment / Throttle Adjustment / Steering head Adjustment / Spark Plugs / Tune-Up / Camshaft Chain Adjustment / Valve Clearance Adjustment / Compression test / Spark Plugs / Ignition timing / carburetor idle Mixture / Carburetor Synchronization / carburetor Idle Speed Adjustment / serial Numbers / specifications
CHAPTER FOUR / ENGINE
Engine principles / Servicing engine in frame / Engine / циліндрична головка / Valve and valve components / Camshafts / Camshaft chain / Cylinder block / Piston, piston pin, and rings / Ignition advance and pulse generator / Oil pump / Oil strainer, Oil path body and pressure relief valve / Oil cooler / Primary shaft / Primary shaft tensioner / Crankcase / Crankshaft and Connecting Rods / Camshaft and Primary chain inspection / Electric Starter Gears / break-in procedure / specifications
CHAPTER FIVE / CLUTCH AND TRANSMISSION
Clutch / Clutch cable / Drive sprocket / External shift mechanism / 5-speed transmission / gearshift drum and forks / Dual-range subtransmission shaft-Drive models / Reduction gears and shift mechanism / Dual-range subtransmission case / Dual-range subtransmission oil pump / Specifications
CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
carburetor operation / carburetor service / carburetor adjustments / Fuel shutoff valve / Fuel strainer / Fuel line diaphragm / Fuel tank / Crankcase breather system / Exhaust system / Specifications
CHAPTER SEVEN / ELECTRICAL SYSTEM
Charging system / Battery / Alternator / Voltage Controller/rectifier / Ignition system / Spark unit / Ignition coil / Pulse generator / Ignition advance mechanism / Spark plug / Starting system / Starter / Starter solenoid / Lighting system / Switches / Electrical components / Rear suspension warning system / Fuses / Wiring diagrams / Specifications
CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheel balance / Tire changing / Tire repairs for tubeless tires / Handlebar / Steering head and stem / Front forks / Anti-dive front suspension / Specifications
CHAPTER NINE / REAR SUSPENSION AND FINAL DRIVE
Rear wheel / Rear hub (shaft-drive models) / Rear hub and driven flange assembly (chain-drive models) / Drive sprocket and chain Chain-drive models / Wheel balancing / Tire changing / Final drive unit / Drive shaft / Rear swing arm / Shock absorbers / Specifications
CHAPTER TEN / BRAKES
Front disc brakes / Front master cylinder / Front pad replacement / Front calipers / Front Brake hose / Rear disc brake / Rear master cylinder / Rear brake pad / Rear caliper / Rear brake hose replacement / Brake disc-front and rear / Bleeding the system / Rear brake pedal / Specifications
INDEX
WIRING DIAGRAMS