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QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization /Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Engine starting / Engine performance / Engine noises / Engine lubrication / Clutch / Transmission / Excessive vibration / Fuel system (carbureted models) / Fuel system (fuel injection models) / Front suspension and steering / Brake system / Electrical testing / Starting system / Charging system / Ignition system / Lighting system / Electronic diagnostic system / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-Ride inspection / Tires and wheels / Oil Tank inspection / Engine oil and filter / Transmission oil / Primary chaincase oil / Front fork oil change / Control Cable lubrication / Throttle control grip lubrication / Control lever lubrication / Steering head lubrication / Jiffy stand lubrication / Primary chain adjustment / Drive belt deflection / Motorcycle alignment / Brake system service / Clutch service / Throttle Cable adjustment / starting Enrichment Valve (Choke) Cable Adjustment / Fuel line Inspection / Steering Play / Rocker ARM bearing Inspection and Adjustment / Swing ARM Pivot Shaft Inspection / Shock absorber inspection / fasteners / electrical equipment and Switch Inspection / Tune-Up / Air Filter elementum / Compression test / Spark Plugs / Ignition timing / idle Speed Adjustment / Specifications
CHAPTER FOUR / Engine TOP END and EXHAUST SYSTEM
Engine rebuild precautions / Servicing engine in frame / Rocker arms, pushrods and Valve lifters / циліндрична головка / Valves and Valve components / циліндр / Поршні і поршневі Кільця / Exhaust system / exhaust System inspection / Active exhaust cable (2007-2009 HDI models) / Active exhaust module (2007-2009 HDI models) / specifications
CHAPTER FIVE / Engine LOWER END
Engine / Valve lifters /Oil pump / Oil tank and oil lines / Camshaft support plate / Crankcase and crankshaft / Counterbalancer assembly / Engine break-in / Specifications
CHAPTER SIX / CLUTCH AND PRIMARY DRIVE
Primary chaincase cover / Primary chaincase housing / Clutch assembly / Clutch pushrod and release plate / inspection (Screamin’ Eagle models) / Primary drive assembly / Primary Chain alignment / Clutch shell, hub and sprocket / Primary chain and tensioner inspection / Compensating sprocket inspection / Starter jackshaft / Clutch Cable replacement / Clutch lever assembly / Clutch release cover / Hydraulic Clutch Service (Screamin’ Eagle Models) / specifications
CHAPTER SEVEN / TRANSMISSION AND SHIFT MECHANISM (2006 MODELS)
Shifter assembly / External shift mechanism / Transmission top cover / Shift cam / Shift arm assembly / Shift forks / Transmission side-door assembly / Transmission shafts / Main drive gear / Transmission drive sprocket / Transmission case / Specifications
CHAPTER EIGHT / TRANSMISSION AND SHIFT MECHANISM (2007-2009 MODELS)
Shift assembly / External shift mechanism / Transmission top cover / Shift arm assembly / Shift forks and shift cam / Transmission side door assembly / Transmission shafts / Side door bearings / Main drive gear / Transmission drive sprocket / Transmission case / Specifications
CHAPTER NINE/AIR / FUEL AND EMISSIONS CONTROL SYSTEMS (CARBURETED MODELS)
Carburetor /Intake manifold / Manifold asbolute pressure (MAP) sensor / Throttle and idle control cables / Starter enrichment Cable replacement / Fuel hose and clamps / Fuel tank / Fuel valve / Fuel gauge and Fuel level sender / Specifications
CHAPTER TEN / AIR / FUEL AND EMISSIONS CONTROL SYSTEMS (EFI MODELS)
Air filter and backplate / Depressurizing the fuel system / Fuel tank / Fuel pump/level Sender assembly / Fuel supply check valve / Fuel gauge / Top plate / Fuel filter / Fuel Pressure Controller / Fuel pump / Fuel level sender / Fuel Pressure test / Electronic Fuel injection (EFI) / Throttle and idle control cables / Induction module / Fuel injectors / Intake air temperature (IAT) Sensor / Throttle position (TP) Sensor / Idle Air Control (IAC) / Manifold Absolute Pressure (Map) Sensor / Engine Temperature (et) sensor / Bank angle (bas) sensor / Oxygen (O2) Sensor / Evaporative Emission Control System / specifications
Chapter ELEVEN / ELECTRICAL SYSTEM
Electrical component replacement / Fuses / Maxi-fuse / Circuit breaker / Battery / Charging system / Front electrical caddy / генератор / регулятор напруги / Ignition system / Ignition coil / Ignition control module / Electronic control module / Manifold absolute pressure (MAP) sensor / Crank position (CKP) sensor / Starting system / Starter / Lighting system / Headlight / Auxiliary light / Turn signals / задній сигнальний модуль / модуль ліцензійної пластини / хвіст/гальмівна лампа в зборі / передній Fender tip Light / приладова консоль / спідометр / індикаторна лампа в зборі / Ignition Switch / тахометр / автоматичний соленоїд випуску стиснення / перемикачі / Ріг / електрична панель / сигнал повороту і модулі безпеки / датчик швидкості транспортного засобу (VSS) / реле / служба електричних роз'ємів / специфікації
CHAPTER TWELVE / WHEELS, HUBS AND TIRES
Motorcycle stands / Brake rotor protection / Front wheel / Rear wheel / Front and rear hubs / Belt guard and debris deflector / Driven sprocket / Drive sprocket / Drive belt / Wheel runout / RIM and laced wheel service / Disc and cast wheels / Wheel balance / Tires / Tire changing / Tire repairs / Tire runout / Specifications
CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING (TELESCOPIC FORK MODELS)
Handlebar / Front fork / Steering head and stem / Steering head bearing race replacement / Steering play adjustment / Specifications
CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERING (SPRINGER FORK MODELS)
Service precautions /Handlebar and risers / Front shock absorber / Fork rockers / Spring fork / Rigid fork / Steering stem / Steering play adjustment / Specifications
CHAPTER FOURTEEN / REAR SUSPENSION
Shock absorbers / Swing arm / Specifications
CHAPTER FIFTEEN / BRAKES
Brake service / Brake System bleeding / Front brake pad replacement / Front Brake caliper (Springer fork models except FXSTSSE3) / Brake reaction link / Front Brake caliper (FXSTSSE3 and all telescopic fork models) / Front master циліндр / Rear brake pad replacement / Rear brake caliper / Rear master циліндр / Brake hose and line replacement / brake disc / rear Brake pedal / specifications
CHAPTER SIXTEEN / BODY AND FRAME
Seat / Seat base / Passenger Seat support / Seat post / Splash guard / Front fender / Sissy bar / Luggage rack / Rear fender / Footboards and footrests / Jiffy stand / Windshield / Saddlebags / Specifications
INDEX
COLOR WIRING DIAGRAMS