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QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Threadlock / gasket remover / Expendable supplies / Tools / Measuring tools / Special tools / Cleaning solvent / Mechanic?s tips / Ball bearing replacement / Oil seals / Riding safety / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Troubleshooting / Engine performance / Engine noises / Engine lubrication / Clutch / Transmission / Excessive vibration / Carburetor troubleshooting / Front suspension and steering / Brake problems / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Engine stop switch / Pre-checks / Service maintenance schedule intervals / Periodic lubrication / Engine oil and filter change / Final drive oil change / Fork oil change / Control Cable lubrication / Periodic maintenance / Front rear Air filter change / Tune-up / Valve clearance Measurement adjustment / Engine compression test / Spark plugs / Idle speed adjustment / idle mixture / Carburetor Synchronization / specifications
CHAPTER FOUR / ENGINE
Removal installation / передняя крышка головки цилиндра и распредвал / задняя крышка головки цилиндра и распредвал / распредвал / головка цилиндра и цилиндр / клапаны и компоненты клапана / поршни и поршневые кольца / масляный насос / первичная шестерня привода / вторичная шестерня в сборе / Crankcase / Crankshaft and connecting rods / Break-in / Specifications
CHAPTER FIVE / CLUTCH
Clutch / Clutch hydraulic system / главный цилиндр / ведомый цилиндр / Bleeding the system / Specifications
CHAPTER SIX / TRANSMISSION AND GEARSHIFT MECHANISMS
External gearshift mechanisms / Transmission / Specifications
CHAPTER SEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / carburetor service / carburetor assembly / Carburetor service / carburetor adjustments / Throttle Cable replacement / Fuel tank / Fuel shutoff valve and filter / Fuel pump / Crankcase breather system / Evaporative emission control system / Exhaust system / Specifications
CHAPTER EIGHT / ELECTRICAL SYSTEM
Electrical connectors / Battery negative terminal / Charging system / Voltage Controller/rectifier / Alternator / Transistorized ignition system / Starter system / Electric starter / Starter clutch and gears / Starter relay / Lighting system / Switches / Fuses / Circuit breaker / Wiring diagrams / Specifications
CHAPTER NINE / LIQUID COOLING SYSTEM
Hoses and Hose clamps / Cooling system check / Pressure check / Cooling fan, shroud and fan duct / Thermostat and housing / Water pump / Hoses / Specifications
CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head and stem / Front fork / Specifications
CHAPTER ELEVEN / REAR SUSPENSION AND FINAL DRIVE
Rear wheel / Rear hub / Final drive unit, Drive shaft and universal joint / Swing arm / Shock absorbers / Specifications
Chapter TWELVE / BRAKES
disc brakes / Front brake pad / Front Brake caliper / Front Brake hose / Front brake disc / Bleeding the system / Rear drum brake / Rear brake pedal and linkage / Specifications
CHAPTER THIRTEEN / BODY AND FRAME
Seats / Frame side covers / Frame head side covers / Footpegs / Sidestand / Front fender / Frame / Specifications
INDEX
WIRING DIAGRAMS