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QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Engine will not start / Engine performance / Engine noises / Engine lubrication / цилиндр leakdown test / Clutch / Transmission / Electrical testing / Electrical systems / Steering and suspension / Shaft drive / Brake system
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
цилиндр firing order / Engine rotation / Tune-up / Air filter / Compression test / Spark plugs / Engine oil and filter / engine oil Pressure test / Fuel filter (1998-2004 models) / Auto-decompression Cable adjustment / Throttle cable free play / Engine idle speed / Fast idle speed (fuel injected models) / Throttle valve synchronization / Fuel line inspection / Emission control systems / Clutch / Shift Pedal height / Control Cable lubrication / tires and Wheels / Front Suspension / Steering Head / Rear Suspension / Final Drive / Brake System / General lubrication / fasteners / specifications
CHAPTER FOUR / ENGINE TOP END
цилиндр Head side cap / цилиндр Head cover / Hydraulic lifters / распредвалы / цилиндр и цилиндр Head assembly / Cam chains and rear Chain guides / Valves and valve components / Piston and piston rings / Specifications
CHAPTER FIVE / Engine LOWER END
Engine removal and installation / Alternator cover / Flywheel / Starter clutch and gears / Oil cooler / Oil Pressure switch / Oil pressure Relief valve / Oil Pump gear / Oil pump / Crankcase / Crankshaft / Connecting rod / Engine break-in / Specifications
CHAPTER SIX / CLUTCH AND PRIMARY DRIVE GEAR
крышка сцепления / главный цилиндр / цилиндр выпуска / линия / первичный привод / спецификации
CHAPTER SEVEN / TRANSMISSION, SHIFT MECHANISM AND SECONDARY GEAR
Shift lever / Shift pedal / footrest / External and internal shift mechanism / Secondary gear cover / Secondary drive and driven gear / Specifications
CHAPTER EIGHT / AIR / FUEL, EXHAUST AND EMISSIONS SYSTEMS
Air Filter housing / Fuel tank / Fuel pump / Fuel level sender / Fuel shutoff valve / Fuel inlet valve / Catch tank / Tank Pressure control TPC valve / Carburetors Pilot screw / Throttle position TP sensor / Throttle Cable replacement / Starter cable / Exhaust system / Evaporative emissions control system / Engine side box / PAIR system / Specifications
CHAPTER NINE / FUEL INJECTION SYSTEM
Fuel tank / Fuel pump / Fuel Pump relay / Fuel level sender / Air Filter housing / Throttle bodies / Fuel injectors / Throttle position TP sensor / Secondary throttle position STP sensor / Secondary throttle Valve actuator STVA / Throttle Cable replacement / Fast idle speed / Intake air pressure IAP sensor / Intake air temperature IAT sensor / engine oil temperature eot sensor / heated Oxygen O2 Sensor / Tip over to Sensor / exhaust System / evaporative Emissions control system / Engine Side Box / pair System / Diagnostic System / specifications
CHAPTER TEN / ELECTRICAL SYSTEM
Electrical component replacement / Electrical connectors / Battery / Charging system / Voltage Controller / rectifier / Stator / Ignition system / Signal generator / MAP sensor / Crankshaft position ckp sensor / Ignition coil / Igniter unit / Electronic control module ECM / Starting system / Starter / Starter relay / Sidestand / Neutral switch / Gear position GP sensor / Turn signal / Auto-Decompression / Lighting / Horn / Speedometer / Speed Sensor / specifications
CHAPTER ELEVEN / WHEELS, HUBS AND TIRES
Motorcycle stand / Brake rotor precaution / Wheel inspection / Wheel bearing inspection / Front wheel / Front hub / Rear wheel / Rear hub / Wheel balance / Tires / Specifications
Chapter TWELVE / FRONT SUSPENSION AND STEERING
Fork / Handlebar / Grip / Steering head and stem / Specifications
CHAPTER THIRTEEN / REAR SUSPENSION AND FINAL DRIVE
Shock absorber / Suspension linkage / Swing arm / Bearing / race replacement / Final drive / Specifications
CHAPTER FOURTEEN / BRAKES
Brake bleeding and fluid draining / тормозные колодки / суппорт / передний и задний главный цилиндр / тормозной шланг / тормозной диск / тормозная педаль / Footrest / Specifications
CHAPTER FIFTEEN / BODY AND FRAME
сиденья / крышка рулевого колеса / крышка метра / верхняя крышка / боковая крышка / Боковая стойка / инструментальная коробка / крыло / спецификации
COLOR WIRING DIAGRAMS