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QUICK REFERENCE DATA
CHAPTER ONE / GENERAL ORGANIZATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Water damage / Starting the engine / Engine Spark test / Electrical testing / Engine performance / Engine noise / Frame noise / leakdown test / Transmission / Axles, differential and final drive units / Drive shafts and middle gear unit / Brake system / Steering and handling
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
pre-ride inspection / Engine break-in / Battery / Engine oil and filter / Final drive / Front differential / Air filter / Front drive shaft lubrication / Rear suspension pivot lubrication / Control Cable lubrication / Fastener inspection / Speed limiter adjustment / Axle boot inspection / Drain inspection / Cooling system / Exhaust system / Fuel system / Drive belt inspection / Control Cable adjustment / Brake system / Tire inspection / Tune-Up / Valve Clearance / carburetor Adjustment / Ignition timing / Compression test / Spark Plug / specifications
CHAPTER FOUR / ENGINE TOP END
Exhaust system / крышка головки цилиндра / Camshaft and cam chain tensioner / головка цилиндра / клапаны / цилиндр / поршень и кольца / Specifications
CHAPTER FIVE / Engine LOWER END
Removal / Installation / Recoil starter / Balancer and oil pump gears / Cam chain and rear guide / Crankcase / Crankcase seal replacement / Crankcase bearing / Engine balancer / Oil pump / Crankshaft / Middle gear assembly / Middle gear assembly shim and Lash adjustment / Specifications
CHAPTER SIX / CLUTCH AND SHEAVES
Drive belt cover / Outer bearing housing / Drive belt / Primary and secondary sheaves / Right crankcase cover / Clutch / Specifications
CHAPTER SEVEN / TRANSMISSION AND SHIFT MECHANISMS
Select lever assembly / Select lever cable / External shift mechanism / Transmission / Shift drum and forks / Specifications
CHAPTER EIGHT / FUEL SYSTEM
Carburetor / Fuel valve / Throttle cable / Specification
CHAPTER NINE / ELECTRICAL SYSTEM
Electrical component / Ignition and charging system operation / Alternator cover / Stator and pickup coil / Rotor, starter clutch and starter gears / Starter / Starting system switches / Ignition system / Charging system / Fan system / Coolant temperature warning system / 4 Four-wheel Drive relays and gear motor / Indicator circuits / Switches / Headlights / Taillight / Specifications
CHAPTER TEN / COOLING SYSTEM
Cooling system safety / Heater and fan / Fan sending unit / Coolant temperature sending unit / Thermostat / Water pump / Specifications
CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / tie rods / Steering knuckle / Control arms / Shock absorbers / Steering shaft / Handlebar / Wheel runout / Specifications
CHAPTER TWELVE / FRONT AXLES AND DIFFERENTIAL
Front axles / Differential / Front Drive shaft / Specifications
CHAPTER THIRTEEN / REAR SUSPENSION
Rear wheel / Rear hub / Rear knuckle / Stabilizer / Control arms / Shock absorbers / Specifications
CHAPTER FOURTEEN / REAR AXLES AND FINAL DRIVE
Rear axles / Final drive unit / Specifications
CHAPTER FIFTEEN / BRAKES
передние тормозные колодки / передний тормозной суппорт / передний главный цилиндр / задние тормозные колодки / задний тормозной суппорт / задний главный цилиндр / замена тормозного кабеля левой руки / тормозная система слива / тормозная система bleeding / тормозной диск / Specifications
CHAPTER SIXTEEN / BODY
Body panel fasteners / Seat / Fuel Tank side panels / Fuel Tank cover and fuel tank / Engine side cover and side panel / Front carrier / Front Fender hood / Front bumper and skid plate / Front grille and lights / Front Fender assembly / Rear carrier and Fender panel / Rear fender / Footrest panels / Center and rear skid plates / Specifications
INDEX
COLOR WIRING DIAGRAMS