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QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Washing the vehicle / Fasteners / Lubricants / threadlocking compound / Expendable Shop supplies / Serial numbers / Warning labels / Basic hand tools / Special tools / Precision measuring tools / Mechanics tips / Ball bearing replacement / Oil seals / Riding safely / Specifications
CHAPTER TWO / TROUBLESHOOTING
эксплуатационные требования / инструменты для устранения неполадок / запуск двигателя / запуск диффикультуры / двигатель жесткий для запуска / бедная производительность холостого хода / бедная среда и высокая скорость / система запуска двигателя / система зарядки / система зажигания / топливная система / двигатель перегрев / двигатель / двигатель шумы / цилиндр утечки тест / сцепление / трансмиссия / приводной поезд шум / обработка / рамка шум / брейки
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist / Service intervals schedule / Periodic lubrication / Engine oil and filter change / Final drive oil change / Control Cable lubrication / Non-scheduled lubrication / Periodic maintenance / Non-scheduled maintenance / Reverse Cable adjustment / Tune-up / Valve clearance / Compression test check / Spark plug / Air filter / Ignition timing / Pilot screw adjustment / Idle Speed adjustment / Storage / Specifications
CHAPTER FOUR / ENGINE TOP END
Engine principles / цилиндр head / Compression release lever (1988-on) /Camshaft and rocker arms / Cam chain / Chain guides / Valves and Valve components / цилиндр / поршень и поршневые кольца / Specifications
CHAPTER FIVE / Engine LOWER END
Servicing engine in frame / Engine removal / Engine installation / Oil screen / Oil pump / Oil pipe (2-wheel drive) / Oil pipes (4-wheel drive) / Oil cooler / Balancer gears and oil pump drive gear / stator coil and left-hand side cover / Flywheel / Starter clutch, chain and sprockets / Crankcase and crankshaft / Recoil starter / Engine break-in / specifications
CHAPTER SIX / CLUTCH, PRIMARY DRIVE AND EXTERNAL SHIFT MECHANISM
Clutch cover / Clutch release mechanism / Clutch / Gear backlash check / One-way clutch check / External shift mechanism / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission/reverse System identification / Transmission troubleshooting / Transmission/reverse overhaul / Reverse axle / Transmission inspection / Internal shift mechanism / Reverse cable / Specifications
CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor / carburetor adjustments / Throttle Cable replacement / Fuel level gauge / Fuel shutoff valve / Air box / Exhaust system / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Charging system / stator coil / Controller/rectifier / Capacitor discharge ignition / IC igniter / Ignition coil / Pickup coil / Starting system / Starter relay / Lighting system / Switches / Cooling fan / Fuse / Wiring diagrams / Specifications
CHAPTER TEN / FRONT SUSPENSION AND STEERING
Wheel alignment / Front wheel / Front hub/brake drum (1986-1987 2-wheel drive) / Front hub (4-wheel drive) / Handlebar / Steering shaft / Tie rod / Steering knuckle / Control arms / Steering stopper adjustment / Shock absorber / Tires and wheels / Specifications
CHAPTER ELEVEN / FRONT DRIVE MECHANISM FOUR-WHEEL DRIVE
Front propeller shaft / Front axle / Front final gear case / Sub-transmission / Specifications
CHAPTER TWELVE / REAR AXLE, SUSPENSION AND FINAL DRIVE
Rear wheel / Rear suspension arms / Rear shock absorbers / Left-hand rear hub (4-wheel drive) / Final drive unit / Propeller shaft / Rear axle / Differential shift lever and cable (2-wheel drive) / Front gear case and drive gear (2-wheel drive) / Specifications
CHAPTER THIRTEEN / BRAKES
Front brake drum (1986-1987) / Disc brake / Front caliper (1988-on 2-wheel drive) / Front caliper (4-wheel drive) / Front master цилиндр / Brake disc / Rear drum brake / Brake hose replacement/Rear brake pedal / cables / Brake bleeding / Specifications
CHAPTER FOURTEEN / BODY
Front carrier / Front guard / Rear carrier / Seat / Fuel Tank cover assembly / Front fender / Rear fender / Specifications
Index WIRING DIAGRAMS