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QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Washing the bike / Special tips / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Gasket remover / threadlocking compound / Expendable supplies / Serial numbers / Warning and information labels / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Mechanic's tips / Ball Bearing replacement / Seals / Riding Safety / Storage / specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Emergency troubleshooting / Engine starting troubleshooting / Engine performance / Engine noises / Engine lubrication / Clutch / Gearshift linkage / Transmission / Electrical troubleshooting / Test equipment / Basic test procedures / Electrical problems / Charging system troubleshooting / Ignition system troubleshooting / Starter System troubleshooting / Carburetor Troubleshooting / excessive Vibration / Front suspension and Steering / Brake problems
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Pre-checks / Service intervals / Tires and wheels / Battery / New Battery installation / Battery electrical Cable connectors / Periodic lubrication / Engine oil and filter change / engine oil Pressure test / Fork oil change / Periodic maintenance / Drive Chain cleaning and lubrication / Drive Chain adjustment / Throttle adjustment / Air filter replacement / Coolant change / Tune-Up / Valve Clearance Adjustment / Compression Test / Spark Plugs / Ignition timing / carburetor Idle Mixture / specifications
CHAPTER FOUR / Engine UPPER END
Engine principles / Servicing engine in frame / Cylinder Head cover / Camshaft / Rocker arms/rocker shaft / Cam chain and chain guides / Cylinder head / Cylinder Head inspection / Cam chain tensioner Body inspection / Cylinder block / Valves and Valve components / Pistons and piston rings / Break-in / Specifications Specs
CHAPTER FIVE / Engine LOWER END
Engine / Oil pump / Primary drive gear / Balancer assembly and starter gears / Crankcase / Crankshaft and connecting rods / Break-in / Specifications Specs
CHAPTER SIX / CLUTCH
Clutch cable / Clutch cover/Clutch / Clutch release assembly / Specifications Specs
CHAPTER SEVEN / TRANSMISSION AND GEARSHIFT MECHANISMS
Shift pedal/lever assembly / External shift mechanism / Transmission and internal shift mechanism / Specifications Specs
CHAPTER EIGHT / FUEL / EMISSION CONTROL and EXHAUST SYSTEMS
Carburetor operation / carburetor service / Carburetor / Carburetor service / Carburetor adjustments / Fuel system cleanliness inspection / Throttle Cable replacement / Choke Cable replacement / Air filter / Fuel tank / Fuel shutoff valve and filter / Crankcase breather system (U. s. only) / Evaporative emission control system (California models only) / Vacuum switch valve / Air suction Valve / Exhaust System / specifications specs
CHAPTER NINE / ELECTRICAL SYSTEM
электрические соединители / батарея отрицательный терминал / Charging system / регулятор напряжения / выпрямитель / генератор / Transistorized ignition system / Starter system / Electric starter / Starter relay / Lighting system / Switches / Electrical components / Junction box / Main fuse / Wiring diagrams / Specifications Specs
CHAPTER TEN / COOLING SYSTEM
Hoses and Hose clamps / Cooling system inspection / Coolant reservoir / теплоотвод и теплоотвод fan / теплоотвод fan / Thermostat / Water pump / Specifications Specs
CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheels / Tires / Tire changing / Tire repairs / Handlebar / Steering head and stem / Steering head bearing races / Front fork / Specifications Specs
Chapter TWELVE / REAR SUSPENSION
Rear wheel / Rear hub / rear wheel coupling and rear sprocket / Drive chain / Tire changing and Tire repair / Shock absorber / Swing arm and shock linkage / Specifications Specs
CHAPTER THIRTEEN / BRAKES
Front disc brakes / Front brake pad replacement / Front Brake caliper / Front Master цилиндр / Front brake hose replacement / Front brake disc / Bleeding the system / Rear drum brake / Rear Brake pedal/Rear brake cable / rod assembly / Specifications Specs
CHAPTER FOURTEEN / FRAME
Seat / Frame side covers / Storage box / Tool box / Footpegs / Sidestand / Front fender / Rear fender / Frame / Specifications Specs
INDEX
WIRING DIAGRAMS