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QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Washing the bike / Special tips / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Gasket remover / threadlocking compound / Expendable supplies / Serial numbers / Warning and information labels / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Mechanic's tips / Ball Bearing replacement / Seals / Riding Safety / Storage / specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Emergency troubleshooting / Engine starting troubleshooting / Engine performance / Engine noises / Engine lubrication / Clutch / Gearshift linkage / Transmission / Electrical troubleshooting / Test equipment / Basic test procedures / Electrical problems / Charging system troubleshooting / Ignition system troubleshooting / Starter System troubleshooting / Carburetor Troubleshooting / excessive Vibration / Front suspension and Steering / Brake problems
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Pre-checks / Service intervals / Tires and wheels / Battery / New Battery installation / Battery electrical Cable connectors / Periodic lubrication / Engine oil and filter change / engine oil Pressure test / Fork oil change / Periodic maintenance / Drive Chain cleaning and lubrication / Drive Chain adjustment / Throttle adjustment / Air filter replacement / Coolant change / Tune-Up / Valve Clearance Adjustment / Compression Test / Spark Plugs / Ignition timing / carburetor Idle Mixture / specifications
CHAPTER FOUR / ENGINE
Engine principles / Servicing engine in frame / Engine / External oil line / Crankcase right-hand side cover / цилиндр head and camshafts / цилиндр Head and cover inspection / Camshaft inspection / Rocker arm and hydraulic Lash adjuster assemblies / Valves and Valve components / цилиндр block / Camshaft / приводные цепи / направляющие и натяжители в сборе / поршни и поршневые кольца / масляный насос / Primary Drive Gear / Balancer Assembly and Starter Gears / Front Bevel Gear Assembly / crankcase / Crankshaft and connecting Rods / break-in / Specifications
CHAPTER FIVE / CLUTCH
Clutch / Clutch release mechanism / Specifications
CHAPTER SIX / TRANSMISSION AND GEARSHIFT MECHANISMS
External gearshift mechanism / Transmission and internal shift mechanism / Specifications
CHAPTER SEVEN / FUEL / EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / carburetor service / carburetor assembly / carburetor service / Carburetor adjustments / Fuel system cleanliness inspection / Throttle Cable replacement / Choke Cable replacement / Air filter / Fuel tank / Fuel shutoff valve and filter / Fuel level sensor / Crankcase breather system (U. s. only) / Evaporative emission control system (California models only) / Clean Air System (California and Switzerland models) / Exhaust System / Specifications
CHAPTER EIGHT / ELECTRICAL SYSTEM
электрические соединители / батарея отрицательный терминал / Charging system / регулятор напряжения / выпрямитель / генератор / Transistorized ignition system / Starter system / Electric starter / Starter relay / Lighting system / Switches / Electrical components / Junction box and fuse panel / Wiring diagrams / Specifications
CHAPTER NINE / LIQUID COOLING SYSTEM
Hoses and Hose clamps / Cooling system check / Pressure check / радиатор / Cooling fan and shroud / Thermostat and housing / Water pump / Hoses / Specifications
CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheels / Tires / Tire changing / Tire repairs / Handlebar / Steering head and stem / Steering head bearing races / Front forks / Specifications
CHAPTER ELEVEN / REAR SUSPENSION AND FINAL DRIVE
Rear wheel / Rear hub / Final drive unit / Drive shaft / Swing arm / Shock absorbers / Specifications
Chapter TWELVE / BRAKES
Front disc brakes / Front brake pad replacement / Front Brake caliper / Front Master цилиндр / Front brake hose replacement / Front brake disc / Bleeding the system / Rear drum brake/Rear brake pedal and cable / rod assembly / Specifications
CHAPTER THIRTEEN / FRAME
Seat / Frame side covers / Frame head side covers / Footpegs / Sidestand / Centerstand / Front fender / Rear fender / Rear hand grip / Frame / Specifications
INDEX
WIRING DIAGRAMS