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QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization /Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Engine will not start / Poor Engine performance / Fuel system / Engine / Engine lubrication / цилиндр leakdown test / Clutch / Gearshift linkage / Transmission / Electrical testing / Final drive / Front suspension and steering / Brake system
CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Tune-up / цилиндрическая идентификация и порядок срабатывания / вращение двигателя / воздушный фильтр / Crankcase Breather inspection / Engine compression test / Spark plugs / Ignition timing / Valve clearance / регулировка холостого хода / синхронизация воздушного винта / инспекция топливного шланга / дроссельный кабель / муфта / проверка давления масла двигателя и фильтра / проверка давления масла двигателя / система охлаждения / вторичная инспекция системы подачи воздуха / evaporative emission Control System Inspection (California Models) / Battery / Final Drive / Wheels and tires / Steering Assembly inspection / Front Suspension Inspection / Rear Suspension Inspection / Brake System / Headlight AIM / sidestand and Ignition cut-off switch Test / Front Fork Oil Change / Fastener Inspection / Specifications
CHAPTER FOUR / ENGINE TOP END
крышки головки цилиндра / распредвалы / натяжитель цепи кулачка и цепь кулачка / головка цилиндра / клапаны и компоненты клапана / цилиндр / поршни и поршневые кольца / замена стержня цилиндра / спецификации
CHAPTER FIVE / Engine LOWER END
Servicing engine in frame / Engine / Crankcase / Crankcase seal and bearing replacement / Crankshaft / Connecting rods / Balancer shaft / Oil pump / Output gear / Engine break-in / Specifications
CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch bleeding / Clutch fluid flushing and draining / Clutch master цилиндр / Clutch slave цилиндр / Right crankcase cover / Clutch Primary drive and driven gears / External shift mechanism / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission / Internal shift mechanism / Specifications
CHAPTER EIGHT / FUEL INJECTION ANS EMISSION CONTROL SYSTEMS
Fuel system precautions / Fuel tank / Depressurizing the fuel system / Fuel Pressure test / Fuel flow test / Fuel pump / Air Filter housing / Throttle body / Intake manifold / Fuel injectors and fuel rails / Starter valve / BARO and MAP sensors / Throttle position (TP) sensor / Intake air temperature (IAT) sensor / Engine coolant temperature (ECT) sensor / Crankshaft position (ckp) Sensor / Camshaft position (CMP) Sensor / Bank angle Sensor / Oxygen (O2) sensors (California Models) / Engine Control module (ECM) / intake Duct Control solenoid Assembly / Throttle Cable replacement / Emission Control System Labels / secondary Air Supply System evaporative Emission control system (California models Only) / Fuel Injection System Identification / Malfunction Indicator Lamp (Mil) / DTC Troubleshooting / specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Electrical component replacement / Electrical connectors / Battery / Battery box / Charging system / Stator coil, crankshaft position (CKP) sensor and left crankcase cover / Flywheel, starter clutch and starter drive gears / Ignition system testing / Ignition coils / Crankshaft position (CKP) sensor / Engine control module (ECM) / Ignition timing / starting system Testing / Starter / Starter Relay / Lighting System / Meter Assembly / Vehicle speed Sensor (VSS) / coolant temperature Indicator and Engine coolant temperature (ECT) Sensor / coolant Temperature Sensor / Fan Motor Switch / Oil Pressure Indicator and oil pressure Switch / Neutral indicator and Neutral Switch / Fuel Reserve Indicator and Fuel Reserve sensor / sidestand Switch / Clutch Switch Front Brake Light Switch / задний тормозной выключатель света / переключатель зажигания / ручной переключатель / непрерывный тест переключателя / реле сигнала поворота / сигнал поворота/реле положения / Рог / реле остановки двигателя / реле отключения топлива / диод сцепления / предохранители / цветные схемы проводки / спецификации
CHAPTER TEN / COOLING SYSTEM
Temperature warning system / cooling system inspection / радиатор / Cooling fan / Coolant reserve tank / Thermostat / Thermostat housing / Coolant pipe / Water pump / Specifications
CHAPTER ELEVEN / WHEEL AND TIRES
Motorcycle lift / Front wheel / Rear wheel /Front and rear hubs / Driven flange / Wheel service (cast wheels) / Wheel service (laced wheels) / Tire safety / Tire changing / Wheel balance/Specifications
Chapter TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Grips / Front fork / Steering bearing preload / Steering head bearing race / Steering stem bearing
Chapter Thirteen / Rear Suspension and Final Drive
Shock absorber / Swing arm / Final drive unit and Drive shaft / Ring and pinion gear / Specifications
CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Swing arm / Final drive unit and Drive shaft / Final drive unit overhaul / Ring and pinion gear / Specifications
CHAPTER FOURTEEN / BRAKES
Linked braking system (LBS) / Brake service / Brake bleeding / Brake fluid draining / Brake pads / Brake caliper removal/installation / Brake caliper overhaul / передний главный цилиндр / задний главный цилиндр / Proportional control valve / Brake hose and brake line replacement / Brake disc / Rear brake pedal / Specifications
Chapter FIFTEEN / BODY AND EXHAUST SYSTEM
Seat / Side covers / Left crankcase rear cover / Front fender / Rear fender / Rider footrests / Sidestand / Windshield / Saddlebags / Exhaust system / Specifications
INDEX
COLOR WIRING DIAGRAMS