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QUICK REFERENCE DATA
Chapter 1 / General Information
Manual organization /Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications
Chapter 2 / Troubleshooting
Starting the engine / Engine will not start / Poor Engine performance / Fuel system / Engine / Engine lubrication / цилиндр leakdown test / Clutch / Gearshift linkage / Transmission / Kickstarter / Drive Train noise / Electrical testing / Handling / Brakes
Chapter 3 / Lubrication, Maintenance and Tune-up
Pre-ride inspection / Maintenance and service intervals / Fuel requirements / Tune-up / Air filter / Crankcase breather / Air Box drain / Engine oil / engine oil strainer screen / Engine compression check / Ignition timing / Spark plug / Valve clearance / Cam chain Tension adjustment / Carburetor / Exhaust system / Control Cable inspection and lubrication / Throttle cable adjustment / Clutch lever Adjustment / Brakes / Drive chain and Sprockets / Tires and Wheels / Wheel bearings / Steering / Rear Shock Absorber / Rear Swing arm and linkage / sidestand / Front Fork Oil Change / fasteners / Engine break-in /Specifications
Chapter 4 and 5 / Engine
Exhaust system / крышка головки цилиндра / Camshaft / Cam chain / головка цилиндра / клапаны и компоненты клапана / цилиндр и натяжитель цепи / поршень и поршневые кольца / замена стержня цилиндра / установка для удаления двигателя / Crankcase / Crankcase seal and bearing replacement / Crankshaft /Kickstarter / Specifications
Chapter 6 / Clutch, Oil Pump, Primary Drive Gear and External Shift Mechanism
Right crankcase cover / Clutch release mechanism / Clutch / Oil pump / Primary drive gear assembly / External shift mechanism /Clutch Cable replacement / Specifications
Chapter 7 / Transmission and Shift Mechanism
Transmission operation / Service notes / Mainshaft / Countershaft / Transmission inspection /Internal shift mechanism / Specifications
Chapter 8 / Fuel System
Fuel tank / Fuel valve / Air box / Carburetor and intake tube / Carburetor service / float level adjustment / Carburetor adjustments / Crankcase breather system /Throttle cable / Specifications
Chapter 9 / Electrical System
CDI precautions / Left crankcase cover / Flywheel / Exciter coil and ignition pulse generator stator plate assembly / Ignition coil / Ignition control module ICM / Ignition switch / Engine Stop switch / Ignition system testing / Ignition timing /Wiring diagrams / Specifications
Chapter 10 / Wheels, Tires and Drive Chain
Front wheel / Rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprocket replacement /Tire changing / Specifications
Chapter 11 / Front Suspension and Steering
Handlebar / Handlebar grip / Steering head / Steering play check and adjustment / Steering head bearing races / Front fork /Fork service / Specifications
Chapter 12 / Rear Suspension
Rear Suspension / Shock absorber / Shock linkage /Rear swing arm / Specifications
Chapter 13 / Brakes
Front and rear brake / Front brake cable /Rear brake pedal and rod / Specifications
Chapter 14 / Body
Seat / Side covers / Fuel tank shrouds / Number plate / Front fender / Rear fender / Skid plate / Sidestand / Footpegs and mounting brackets / Hand guards /Specifications
Index
Color Wiring Diagrams