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QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Special tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Engine starting / Engine performance / Starting system / Charging system / Ignition system / Engine management system diagnostic codes / Cruise control system diagnostic codes / Fuel system (carbureted models) / Fuel system (fuel injected models) / Engine noises / Engine lubrication / Clutch / Transmission / Lighting system / Excessive vibration / Front suspension and steering / Brake system / specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
maintenance schedule intervals / Periodic lubrication / Engine oil change / Transmission oil change / Periodic maintenance / Control cables / Tune-up / Idle Speed adjustment / Specifications
CHAPTER FOUR / ENGINE
Removal installation / Rocker arms and pushrods / цилиндрическая головка / клапаны и компоненты / цилиндр / поршень и кольца / толкатели / подъемники клапанов / масляный насос / распредвал опорная пластина / Crankcase and crankshaft / Break-in / Specifications
CHAPTER FIVE / CLUTCH AND PRIMARY DRIVE
Primary chaincase cover / Clutch shell, compensating sprocket and primary drive chain / Clutch shell, clutch hub and sprocket / Primary chain and guide / Compensating sprocket / Primary chaincase housing / Starter jackshaft / Clutch cable / Specifications
CHAPTER SIX / TRANSMISSION
Shifter assembly / External shift mechanism / Transmission top cover / Shift cam / Shift arm assembly / Shift forks / Transmission side door and transmission shaft / Transmission shafts / Main drive gear / Transmission clutch release cover assembly / Transmission drive sprocket / Transmission case / Oil pan / Specifications
CHAPTER SEVEN / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
Air filter backplate / Carburetor operation / Carburetor / Intake manifold (carbureted models) / Electronic Fuel injection (EFI) / Depressurizing the fuel system / (fuel injected models) / Induction module (fuel injected models) / Throttle and idle cables (carbureted models) / Starting enrichment valve (choke) / Cable replacement (carbureted models) / Throttle and Idle Cables (Fuel injected Models) / Fuel Tank Console / Fuel tank (carbureted models) / Fuel Tank (Fuel injected models) / Fuel Pump and fuel filter (fuel injected models) / Fuel shutoff Valve (carbureted models) / Fuel Tank Gauge (flhr) / exhaust System / evaporative Emission control system (California Models) / specifications
CHAPTER EIGHT / ELECTRICAL SYSTEM
Basic information / Battery / Charging system / Alternator / Voltage Controller / Ignition system / Starting system / Lighting system / Switches / Horn / Turn Signal module (1999-2000 models) / Turn Signal module and turn signal/security / module (2001-on models) / Speedometer Speed sensor / Starter relay switch replacement / Instruments / Premium sound, CB and intercom systems / Fuses / circuit breaker / Electrical Connector Service / wiring Diagrams / Specifications
CHAPTER NINE / WHEELS, HUBS AND TIRES
Motorcycle stands / Front wheel / Rear wheel / Front and rear hubs (1999) / Front and rear wheel bearing end Play check (1999 models) / Front and rear hubs (2000-on) / Driven Sprocket assembly / Drive sprocket / Drive belt / Wheel runout / Rim and laced wheel service / Cast wheels / Wheel balance / Tires / Tubeless Tire changing / Tire repairs / Motorcycle Alignment / specifications
CHAPTER TEN / FRONT SUSPENSION AND STEERING
Handlebar / Front fork—non-cartridge type (all 1999-2001 models and 2002 FLHR, / FLHRI and FLHRCI (right side only) / Front fork air pressure adjustment (1999-2001 models) / Front fork—cartridge type (2002 models except 2002 FLHR, FLHRI and FLHRCI right side) / Steering head and stem / Steering head bearing Race Replacement / steering Play Adjustment / specifications
CHAPTER ELEVEN / REAR SUSPENSION
Shock absorbers / Shock air pressure adjustment /Rear swing arm / Specifications
Chapter TWELVE / BRAKES
тормозная служба / передняя тормозная накладка замена / передний тормозной суппорт / передний главный цилиндр / задняя тормозная накладка замена / задний тормозной суппорт / задний главный цилиндр и задняя тормозная педаль / тормозной шланг и линия замена / тормозной диск / Bleeding the system / задняя тормозная педаль / Specifications
CHAPTER THIRTEEN / CRUISE CONTROL
System components and operation / Control cables / Cruise control module / Switches / Specifications
CHAPTER FOURTEEN / BODY
Seat / Front and rear fender / Windshield and headlight nacelle / Front обтекатель / Saddlebags and guards / Tour-pak / Footboards / Specifications
SUPPLEMENT / 2003-2005 MODEL SERVICE INFORMATION
Routine safety checks / Periodic lubrication / Periodic maintenance / Engine / Rocker arm and pushrods / Cylinder head / Valve and valve components (2005 models– / except FLHTCSE2 models) / Пистонс and piston rings / Oil cooler, oil filter mount and thermostat / (FLHTCSE2 models) / Crankcase and crankshaft / Clutch assembly (all 2005 models) / Clutch assembly (FLHTCSE2 models) / Clutch release bearing and pushrod / (FLHTCSE2 models) / Clutch service (FLHTCSE2 models) / Clutch master cylinder (FLHTCSE2 models) / Clutch release mechanism (FLHTCSE2 models) / Clutch hydraulic hose replacement / (FLHTCSE2 models) / Clutch system flushing (FLHTCSE2 models) / Clutch system bleeding (FLHTCSE2 models) / Shifter assembly (FLHTCSE2 models) / External shift mechanism (FLHTCSE2 models) / Shift arm assembly (all models) / Shift linkage adjustment (all models) / Transmission side door and transmission / shaft assemblies / Fuel tank console / Fuel tank (carbureted models) / Fuel tank (fuel вводили models) / Charging system (FLHTCSE2 models) / Генератор (FLHTCSE2 models) / Ignition system (2004-2005 carbureted models) / Lighting system / Switches / Instruments (FLHTSCE2 and all FLHT models) / Maxi-fuse replacement (2004-2005 models) / Front wheel / Front and rear hubs / (FLHTCSE2 and 2004-2005 models) / Front fork–cartridge type / Steering head and stem / Shock absorbers / Front brake pad replacement / Rear brake pad replacement / Rear master cylinder and rear brake pedal / Brake disc (FLHTCSE2 models) / Rear brake pedal (2004-2005 models) / Passenger backrest (FLHTCSE2 models) / Headlight and nacelle / (2004-2005 FLHR models) / Lower fairing / (FLHTCSE2 and 2005 FLHTCUI models / Saddlebags and guards / Footboards / Specifications
INDEX
COLOR WIRING DIAGRAMS